Rust Protect

Multi-Functional Primer

Rust Protect is a direct-to-metal (DTM)/ direct-to-rust permanent primer that protects a wide variety of ferrous materials, including hard rust metal surfaces from continued deterioration. Rust Protect dries smooth, creating a strong bond between rusted metal surfaces and application-specific top coats.

Flexible
No blasting/grinding needed
500ºF+ Resistant

Features

  • Easy to use (brush,spray,roll)
  • Lowers the cycle preventative maintenance
  • Cost effective
  • Extreme climate resistance (-80ºF- +500ºF)
  • Ease of clean up
  • Odorless
  • Labor saving
  • Uniquely flexible

Where to use

  • Concrete encased metal
  • Metal stairs and ramps
  • Corrosion Under Insulation (CUI)
  • Exhaust systems
  • Corrugated metal roofs
  • Rebar
  • Steel structures
  • Boilers & Furnaces
  • Metal doors
  • Pipe exteriors

Coverage

  • 1 Gallon: 340 sq. ft
  • 5 Gallon: 1,700 sq. ft

Resources

Testing

ISO

Rust Protect has been tested to the following standards:

  • ISO 12944
  • ASTM B117-11
  • ASTM D1654
  • ASTM B117-D1654
  • ASTM D3359
  • ASTM D4060
  • ASTM D4541

Frequently Asked Questions

What is Rust Protect?

  • Rust Protect is an odorless, low VOC dual-component direct-to-metal (DTM) coating that protects a wide variety of ferrous materials (including hard rust metal surfaces) from continued deterioration
  • It is 25% cementitious yet forms strong bonds to nearly all metal surfaces
  • Environmentally-friendly due to its use of recycled industrial material and extremely low VOC level

 

How is Rust Protect applied?

  • Rust Protect can be applied onto a surface via spray or roller application
  • No abrasive blasting or grinding is required prior to application – power washing and degreasing is adequate

 

What surfaces can Rust Protect be applied to?

  • Rust Protect can be applied to concrete-encase metal, metal stairs and ramps, Corrosion Under Insulation (CUI), exhaust systems, corrugated metal roofs, Rebar, steel structures, boilers & furnaces, metal doors, pipe exteriors
  • Rust Protect can also be applied to “live” surfaces that expand and contract due to internal pressure changes or external influences

 

How does Rust Protect work?

  • Rust Protect dries smooth, creating a strong bond between rusted metal surfaces and application-specific top coats.
  • Adhesion is maintained on surfaces with rust
  • Rust Protect also provides a unique method to bond metal substrates to concrete

 

What kinds of conditions can Rust Protect endure?

  • Rust Protect maintains flexibility, bending as much as 90 degrees without cracking or lifting when properly applied
  • Extreme temperature resistance (-80 degrees Fahrenheit to +500 degrees Fahrenheit)

 

What is the shelf-life of Rust Protect?

  • Indefinite (lasts forever)

Case Studies

Muldoon Marine Services

Exxon Fuel Pump Station

Citadel Exploration Oil Tanks